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Coffee cup science General Observations Science history Sustainability/environmental

Pure Percolation

Pure over boxed
The Pure Over in its box. The glass base is designed with an inbuilt filter, avoiding the need for disposable paper filters but making the physics of percolation unavoidable.

It was entirely appropriate that the first coffee I tried in the Pure Over coffee brewer was the directly traded La Lomita Colombian from Ricardo Canal via Amoret Coffee. Ricardo was a special guest at one of the Coffee and Science evenings we held at Amoret Coffee in Notting Hill (pre-pandemic) where, among other things, he spoke about how he is using Biochar on his coffee farm. Biochar is a porous, charcoal based material that can help to provide the coffee plants with nutrients as well as water, thereby reducing the amount of fertiliser the plants need. To understand how it works, we need to understand a bit about percolation, which of course we also need to understand in order to brew better coffee in the Pure Over. Indeed, there are enough similarities, and an extension to a quirk of how espressos are brewed, that it is worth spending a little more time thinking about this process and the connections revealed as we brew our coffee.

Percolation recurs in many of the brew methods we use for making coffee. The V60, Chemex, Kalita wave, percolators and the espresso itself, all rely at some point on water flowing through a bed of ground coffee. The flavour of the resultant cup is dependent on the amount of coffee surface that the flowing water is exposed to together with the time that it is in contact with the coffee. What this means is that grain size, or the degree to which you grind your coffee, is critical.

Playing with brewing coffee, we know some things by experience. Firstly, frequently, the flow through a coarse grind of coffee will be quite fast (probably too fast to make a good cup). Secondly, we know that for any particular brew method, the more water we pour into the brewer, the faster the water initially comes through. We also know that we can affect the flow rate of water through the coffee if we increase the area of the coffee bed, or decrease its thickness. These observations were quantified into an equation by Henri Darcy in 1856. Darcy’s work had been as an engineer, designing and building public works such as the aqueduct that brought drinking water into the city of Dijon in the 1840s. Darcy received significant recognition at the time for his work including the Légion d’honneur, but it is more for a later set of experiments and particularly for his equation that we remember him today. In the 1850s Darcy was working on the problem of water purification. Passing water through a bed of sand is still used as a method of purifying the water today. Darcy used a series of cylinders filled with sand to investigate how quickly water trickled through the sand bed in order to come up with a proper quantification of those things that we too know by experience with our coffee filters. You can read about the mathematics of Darcy’s equation here.

espresso puck
An espresso puck. The compact structure nonetheless allows water to percolate through it at high pressure.

Darcy found that the flow rate of water through the sand bed increased when the porosity of the bed was higher (fine, dense sand would delay the flow of the water more than coarse, loosely packed sand). If there was a greater pressure on the water at the top of the bed (ie. more water is on top of the sand), the flow rate through the bed would increase too. Conversely the flow would get slower as the water was made more viscous. This is something we too know from experience: try to pour honey through the coffee grounds and it just won’t work.

For us to apply Darcy’s insights into making better coffee, it means that we need to think about the grind size. Too coarse and there will be lots of empty space through the bed of grounds: the porosity is high, and the water will flow straight through. Too fine and the flow rate will decrease so much that rather than just the sweet and slightly acidic solubles that first come out of any coffee extraction*, there could be too much of the bitter organic compounds that come out later, changing the character of the cup. With coffee we have an additional concern. Unlike sand, coffee grinds will swell, and splinter, as water is added to them, closing up any narrower paths and lengthening the brew time. This also means that, unless we properly wet the grounds prior to filtering our coffee, the extraction will be non-uniform and not reproducible. Another reason to bloom coffee thoroughly before brewing.

There is one more factor in brewing our coffee however that Darcy’s equation, which is valid for more stable systems, overlooks. Darcy assumed a constant flow rate of water through the sand bed, but coffee is different. In his book about espresso*, Illy showed that the flow of the water through an espresso puck was not constant over time. Something really interesting was happening when you looked carefully at an espresso puck. Ground coffee can come in a large distribution of sizes. In addition to the grind that we are aiming for, we also get a whole load of smaller particles called ‘fines’. Sometimes this is desirable, but with espresso, and by extension with our filter coffees, these fines add a twist to the physics of the percolation. As the espresso water is pushed through the coffee puck, the fines get pushed down through the puck between the ‘grains’ of the coffee grinds. This reduces the flow rate of the water until the point at which they get stuck. This will have the effect of increasing the contact time between the coffee and the water and so allowing more flavour solubles to be extracted. But crucially, these fines remain somewhat mobile. If you were to turn the whole espresso puck upside down (and Illy had a machine that allowed him to do this in-situ), the fines would again go on the move. Migrating from the new top of the puck to the new bottom. Filling the voids between the slightly too coarse grains. Complicating the simplifications in Darcy’s equation, but adding flavour to our brew.

Watch House coffee Bermondsey
There is a fountain on the wall (right hand side) of the Watch House cafe in Bermondsey. Many public fountains in London date from the 1850s emphasising just what a problem access to drinkable water once was.

Which leaves the connection between the farming method and the coffee. Biochar is formed by burning carbon containing waste (such as plant matter) in a low oxygen environment. Burying the resultant charcoal is therefore a way of storing carbon, and preventing its release into the atmosphere, for many years. But it is not just good for carbon storage. The buried charcoal is highly porous and traps nutrients within its structure so that the plants growing near it can be fertilised more efficiently. Moreover, the fact that it is porous, just like the coffee or sand beds, means that it traps water for a long time. Consider how long it takes a used filter full of coffee grounds to completely dry out! The water gets trapped within the porous structure and does not evaporate easily. This aspect of the biochar means that, as well as nutrients, the plants that grow nearby get a good source of reliable water. The ancient civilisations of the Amazon region used something similar to biochar in their farming techniques resulting in soil now known as “Terra Preta”, an extremely rich form of soil that improves plant growth. On his farm, Ricardo is going fully circular and making his biochar out of old coffee trees. The old trees thereby giving new opportunities to the fresh growth. It is a carbon capture scheme that reduces the need for fertilisers and that relies on percolation physics to work to best effect for the plants.

It seemed a moment of perfect coffee-physics poetry to use coffee grown on a farm using these techniques while initially experimenting with my own, percolation sensitive, Pure Over brewer. Percolation physics and interconnectedness all in one cup.

*Illy and Viani (Eds), “Espresso Coffee”, 2nd Edition, (2005)

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Pure Over Brewing

The Pure Over brewing balanced on my V60 jug. It may seem an odd thing to do, but brewing into a clear glass container that can then be poured into a mug makes a better coffee. Firstly, the brew speed can more easily be monitored, and secondly, any fines that do fall through the glass filter basket are left in the bottom of the jug and do not make it into the final coffee cup.

The kickstarter project promised an all glass coffee drip-brewer without the need for paper filters: great coffee and an elegant brewer, all without waste. But how does the Pure Over perform in practise?

Created by coffee loving glass blower, Etai Rahmil in Portland, Oregon, prototypes of the Pure Over were developed with “The Crucible”, a non-profit art-school in the area. The Pure Over was designed partly to avoid the need for disposable coffee filters during coffee brewing. Although the 275bn disposable filters/year claimed in the kickstarter video sounds an overly high estimate of the number of filters used (though do let me know if you have a referenced value for this), it is true that disposable filters do come with an environmental cost, which could build up and be appreciable. So, if we can reduce our impact on that, it would be a good thing to do.

Now available to purchase online, I got my Pure Over in the initial Kickstarter campaign. When it arrived in early March 2021, everything about it was elegant: the glass had an aesthetic to it that was quite striking. It is easy to understand how the inventors of the Pure Over can describe their ambition as “to make our world a more meaningful and beautiful place”. But there was an immediate puzzle: the holes for the filtration basket seemed larger than I would have expected, would this really work?

I have in the past tried changing a Chemex paper filter for a metal Kone in an effort to reduce my use of paper filters. However, I never got on with the Kone. The filter in the metal was fine enough that the coffee grounds became stuck in it and it was consequently a bit of a pain to clean. At the same time, I never managed to optimise the cup it brewed. I should say that some people have found metal filters and the Kone great products, but I was not one of them. Seeing the glass filter basket therefore made me concerned that this elegant brewer would be pleasing to the eye but never to the palette.

I am happy to say that I was wrong. The Pure Over can make a great cup of coffee and look good too, but it does have a couple of quirks.

The funnel from the Aeropress is brilliant at directing the coffee grounds into the base of the Pour Over. Filling the grinds over a bowl means that any fines that fall through the glass holes can be rescued and put back into the top of the coffee bed. Thereafter the bed is quite stable.

Firstly the grind. The temptation (mentioned in some of the user-reviews of the Pure Over) is to assume that because the holes in the glass filter basket are quite large, a fairly coarse grind would be preferable so that the coffee does not fall through. This is a mistake. The Pure Over works because the water filters through the coffee bed. When the grind is too coarse, rather than produce a thick matrix of coffee for the water to percolate through, the grounds cannot pack closely and what happens is that a large amount of empty space opens up through the coffee percolation ‘bed’. This means that the water flows through the coffee bed too quickly, barely extracting any of the flavour compounds. The resultant cup is weak and unpleasant. If the grind is too fine on the other hand, it will indeed fall through the holes which ultimately block during brewing and the coffee becomes over extracted. The answer is to use a fairly fine grind but not too fine, I use ever so slightly coarser than the grind I use for making V60s. Of course, some coffee grinds do fall through initially, but if you hold the Pure Over over a bowl while you put the coffee grounds into it, you can then catch those that fall through and put them back in at the top. As these are finer grinds anyway, this has the effect of blocking some of the holes (vacancies) that form in the coffee bed and enhances the extraction of the coffee.

Secondly, the part-filter, part-immersion style of the Pure Over means that the water temperature is critical. Because you are using a fairly fine grind within what is partially an immersion brewer, using water that is too hot can result in the coffee being over extracted and bitter. Therefore, in addition to playing with the grind size, it is important to experiment with the brew temperature.

Lastly, the Pure Over comes with a diffusion basket which slows the pour of the water and spreads it over the coffee grounds. This turns out to be important because if you pour the water directly from a kettle it can lead to cratering within the coffee bed and result in a non-uniform percolation through the bed.

The diffuser on top of the Pour Over. The design is supposed to reduce the speed at which the water lands on the coffee bed as well as distributing the pour across the whole coffee bed. There is a lot of physics here, it will have to wait for another post.

When you have optimised these parameters (grind size, water temperature and speed of pour through the diffusion basket), the resultant cup is very much worth it. I found the coffees I made with it to have a character similar to the character that was apparent when I brewed with the V60 and different to the character that the coffee acquired when I brewed the same coffee with an Aeropress. The oils and some fines do come through, which is why I brew the Pure Over into my V60 jug and then pour that into my mug. This has the dual benefit of my being able to see how fast the coffee is filtering through the Pure Over basket and it resulting in a ‘cleaner’ cup as the fines are left at the bottom of the jug when I pour the coffee into the cup.

Over all, a really good cup of filter coffee without a filter. You can read another review of it in Barista Magazine here.

There is additionally a lot of physics involved in how the coffee brews. Although I didn’t mention it here, there is a link to traffic jams and filtration, a link to some novel methods now used in the organic farming of coffee beans and a connection to steam engines. There are also other links that I think do help to contribute to a more meaningful and beautiful world, so please do return in future weeks for an exploration of some of the physics involved in this interesting new addition to coffee brewing.